Shipment Exception Barcode Label Unreadable and Replaced
Shipment exceptions in FedEx happen if there is a problem with the parcel in transit. The barcode label unreadable and replaced is a shipment exception that you can see on the tracking status of your parcel during shipping.

When there is a shipment exception of barcode label unreadable and replaced, it means the barcode labels attached to the package were distorted and cannot be scanned correctly or are unreadable, so FedEx had to change them by making a new one for proper shipping and tracking.
Barcode labels can also be distorted when shipping a parcel during handling, which makes the barcode labels unreadable for scanning. FedEx confirms that the parcels are properly tracked during shipment to the receiver by replacing the unreadable barcodes.
Containing readable barcodes will help in the smooth shipment process of the parcels without any delays to their destinations. So, always check the barcode labels before and during shipping to prevent further scanning problems.
What Does FedEx Shipment Exception Barcode Label Unreadable And Replaced Mean?
Shipment exceptions happen when the parcel is temporarily delayed during shipping. If your parcel had a FedEx shipment exception of the barcode label unreadable and replaced, it means the barcode label present on the parcel was damaged or distorted, so FedEx needs to create and print a new label in the place of the damaged label.
After changing the barcode label, your parcel will resume its journey and be delivered normally without any issues. To avoid this issue, the sender must generate a readable barcode so he won’t face any shipment exception issues during the shipping process.

What Happens When A Barcode Is Unreadable?
Barcodes enhance capability and are essential to offer asset management, transportation, inventory management, chains, and much more. They give a method of knowing what the product is and where it moves. Therefore, when a barcode is unreadable for whatever reason, it shows down your efficiency and can lead to the loss of shipment, and you will be charged back. There are several factors that become the reason for an unreadable barcode. Below, we give you some factors that lead to unreadable barcodes.
- Incorrect symbology
- Damage or distortion
- Use of incorrect label combination and ribbon
- Poor contrast between bars and spaces
- Too fast printing that causes the damage of label
- Quiet areas around the barcode

Avoiding these things is better than the results of losing your customers and shipments. You must check that your printers are working well and cleaned and that they use the labels according to the needs of the manufacturer.
How Do I Fix An Unreadable Barcode?
You can easily fix your barcode if it is an unreadable barcode. The difference between the light and dark properties of a barcode is necessary for the scanner to read it correctly. Various materials may offer good contrast among barcode elements.
For instance, barcodes printed on film labels of thermoplastic generally offer higher contrast than printing on metal. If the barcode bars are uneven, either due to uneven surface or poor printing, you may experience contrast issues.

To fix an unreadable barcode, you have to do the following things. By adding the correct amount of contrast to your barcodes, you can set the settings of your printer so that the ink is evenly dispersed across the label.
However, the main issue is usually the surface on which you are printing. This issue can be resolved by increasing the contrast or brightness of the barcode. In this way, you can easily fix unreadable barcodes for scanning purposes without any difficulty. However, to read the barcodes accurately, some scanners offer different lighting, such as dark-filed lighting and diffused lighting.
What Does A Shipment Exception Mean?
A shipment exception means a scheme where an unexpected problem occurs that disturbs or delays the normal shipping process of a parcel or shipment, according to the shipping terms of UPS and FedEx. This condition indicates that there is a shipping issue, and the parcel cannot be sent as first planned. Shipment exceptions happen for different reasons. Below, we tell you some of the reasons that become the cause of shipment exceptions.
- Wrong address or other details
- Failure of delivery attempt
- Problem-related to weather
- Security delays
- Federal holidays
- Damaged parcel
- Delay of customs clearance

However, safety issues may also cause exceptions or delays in the shipment process. The carrier will try to fix the problem of completing the shipment in case a shipment exception occurs. The receiver has to take various steps based on the particular reason for the exception. These include contacting the carrier, giving extra information, or organizing pickup at a local place. So, if you face the issue of shipment exception on your parcel, you have to contact the customer service of the carrier for more guidance and information about solving the issue.
How Do I Fix A Shipment Exception?
To fix shipment exceptions, you have to take various steps based on the reason behind the delivery exception. So, if you see any exceptions during the shipment of your parcel, you can take these steps.
- Contact the carrier: To know the reason for the shipment exception and the exact location of the parcel, you must be able to see it online with the help of a tracking number. If you use FedEx for shipping purposes, you can easily track the parcel and share it with the recipient through the FedEx tracking number.
- Contact the recipient: You can contact the recipient in case his shipping address is wrong in order to confirm the correct shipping address and make other adjustments. If the shipment is delayed for any other reason, such as bad weather, that becomes the cause of closing the shipping place or the carrier stopping, you can inform the recipient of the reason behind the delay. Then, you must email affected individuals, apologize for possible delivery delays, and also thank them.
- Resend the parcel or offer a refund: In case the parcel is damaged and cannot be shipped in transit for any reason, you must talk with the recipient about resending it or giving a refund. If the parcel was damaged, the price might be fully covered for the parcel by shipping insurance.
In this way, you can easily fix shipment exceptions in case of any issue.

Why Is My DHL Shipment Exception?
DHL is a logistics organization that provides various services such as parcel delivery, courier, and express mail services. A DHL delivery exception happens when the shipping of a parcel is stopped or temporarily delayed during shipment.

There are various reasons for your DHL shipment exception, which include faulty documentation, weather conditions, customs delays due to incorrect Harmonized System (HS) codes, or security delays. In order to decrease the chances of DHL shipment exception, you can use the Product Compliance Check of DHL, which helps your shipping parcels pass through customs without any issue.
The product Compliance Check of DHL is completely free of cost; you only need an account with DHL Express Global Trade services.